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Recommended Procedures of Filter Machine Operation and Maintenance

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작성자 : Hattie 조회수 : 4회 작성일 : 25-04-01 01:43

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Filter maintenance is crucial for its right functioning and to prevent unscheduled machine downtime. The right operation and maintenance techniques can help extend the filter press's lifespan, reduce maintenance costs, and minimize the risk of accidents.

Here are some best practices for filter press operation and maintenance:

Before startup:

- Ensure that the compressed air source is functioning correctly to start the diaphragm air infrastructure and open and close the rams effectively.
- Verify the automatic filter press manufacturers press's control systems to prevent short circuits and ensure a stable power source.
- Check the filter plates for any wear and replace them if required.
- Inspect the drain valve, and ensure that it's working properly and makes no water loss.
- Perform washing and sanitizing of the machine to remove any residual cake or debris that may build up and contaminate operation.

During operation:

- Watch the filter press's functioning and output rate to ensure it's meeting the desired specifications and operational conditions.
- Observe for unusual rumblings, rattling, and escape from the machine, and address any issues swiftly to prevent more serious harm.
- Ensure that correct filter cake thicknesses and filtration pressures are maintained for optimal operation.
- Use only high-quality filter aids and cleaners to prevent taint and sludge accumulation.

After operation:

- Properly release and secure all control systems for the machine before performing any washing or maintenance tasks.
- Terminate the diaphragm air infrastructure, rams, and fans before washing to prevent unwanted opening and closing.
- Wash the rams and diaphragms comprehensively with acceptable cleaning agents and solutions to prevent them from sticking or building up organic growth.
- Frequently inspect the gasket for signs of wear and replace them if necessary.
- Adhere to the producer's accepted maintenance schedules and guidelines for the filter press model in use.

Preventive care helps ensure the long-term operation, effectiveness, and trustworthiness of a filter press. It also aids in minimizing shutdown and guaranteeing the machine effectively works within maintenance-approved capabilities.

The optimal running and care of a filter press require frequent checks and adherence to the producer's guidelines. This allows the machine to safely perform its duties through reducing material waste from poor sludge process, which causes increased extra operating cost.